Forward Thinking
Family-owned printing company inks bold plan for growth.
Since 1925, Fort Dearborn
Co., Niles, Ill., has printed packaging labels for many of America’s
best-known consumer product companies, from Unilever, Kraft and DelMonte to
PepsiCo and Sherwin Williams. The company is also known for printing
wrap-around shrink OPP and full-body shrink-sleeve labels for dairy
industry manufacturers. The demand for this type of labeling has grown
tremendously, Fort Dearborn reports, as manufacturers move into more
convenient, single-serve and ready-to-drink dairy products such as protein
drinks and shakes.
Now, as the company enters its ninth decade of
business, it is taking on a new label of its own: “professionally
managed.” The impact of hiring outside, non-family executives,
along with other structural shifts, is transforming the $190 million,
810-employee company to meet 21st century market demands.
“Our company has had more than its share of
success since my grandfather founded the business,” says Richard
Adler Jr., the company’s chief executive officer. “In fact,
we’ve tripled in size in the past 10 years alone. In the life of
every successful family-owned business, there comes a time when outside
skills are needed. We believe that time is now.”
Richard Adler and brothers Nick and Matt, all Fort
Dearborn senior executives, realized the need for change. Rapid growth had
brought with it a need for financial discipline, new printing and computing
technologies, and sophisticated personnel training and management. The
company’s informal approach was no longer appropriate.
“Fort Dearborn has always believed in matching
people’s roles with their talents. It became evident the talents and
skills we required would have to come from outside professionals,”
says Adler. “In Mike Anderson and Tim Trahey we’ve found two
excellent leaders who can complement our existing strengths.”
Mike Anderson, the company’s new chief operating
officer, was lured from printing and document services leader Relizon Co.,
where he was senior vice president of operations. Tim Trahey was vice
president and chief financial officer of BOX USA, recently sold to
International Paper. Both executives were impressed by Fort
Dearborn’s strong reputation and desire for continued expansion.
“Before coming to Fort Dearborn Co., I called
several of its corporate customers and found it was very well
respected,” says Anderson. “From its sales staff to its
pressmen, Fort Dearborn employees understood customer needs very well. In a
way, the company was a victim of its own success. It wasn’t executing
up to its reputation. I felt I could help it do so, even as it continued to
grow in size.”
Since the hiring of Anderson and Trahey, the company
has also added senior vice presidents of both sales and operations.
Personnel additions at the top, however, have been just the beginning.
“We’ve established four initiatives for renewal at Fort
Dearborn: customer intimacy, organization, operational excellence and
innovation,” says Adler. “Every one is important. But
customer intimacy is what drives all else.”
Led by Anderson and new senior vice president of sales
Jeff Brezek, the company is reinforcing customer interaction through
redeployment of resources and a deeper commitment to broad customer
contact. “Some of our larger customers have 20 different individuals
from various departments who directly interface with us,” Anderson
says. “We’re making sure those individuals have counterparts at
Fort Dearborn in virtually every discipline, from accounting to IT, who
know them, know their needs, and with whom they can feel comfortable
picking up the phone and talking.”
Adler and his team are also complementing new
executive hires with a strength-based initiative that focuses on hiring
people for roles that match their talents, and then leveraging those
talents through ongoing development. “There’s a direct
correlation between engaged associates and engaged customers, which in turn
drives profitability,” says Adler. “Most of our work has been
with managers, as it all starts at the workgroup level. We perform Employee
Engagement surveys each year and the scores have been up over the past
several years, a trend we want to extend.”
Adler says operational performance is being kicked up
several notches through the implementation of lean manufacturing
disciplines. “On-time/in-full, or OTIF, is a key operational metric
for us. Not long ago, OTIF on customer orders was in the low 70 percent
range. Today it’s over 97 percent — and we’re not
stopping until it reaches 100 percent,” he says. “At the same
time we’ve been able to significantly reduce cycle times and
inventory levels which has improved our, and our customers, return on
capital employed.”
Finally, Fort Dearborn’s devotion to innovation
— a longtime strength — is leading the company to printing
technologies and business solutions that provide customers with new
marketing, production and cost management advantages. “We’re
aggressively enhancing our digital printing capability, something that in
the past has been used mostly for prototyping. Now it is available for
low-volume SKUs,” says Anderson. “We’re also expanding
our innovative HiColour 7-color process system which accurately reproduces
virtually any color imaginable from a design standpoint.”
For all the improvements and changes, however, Fort
Dearborn executives agree that outside managers need to understand a
family-run business’ unique culture and character if they are to be
effective “As a newcomer, I have to appreciate what got Fort
Dearborn to where it is today,” Anderson says. “This has always
been a successful company, and now we’re pursuing ways to make it
even more successful within its historical framework. It’s an
exciting time to be here.” — Fort
Dearborn Co., 6035 Gross Point Road, Niles, Ill., 60714, phone: (773)
774-4321, fax: (773) 774-9105, Web site: www.fortdearborn.com
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