Nothing But Opportunities
by James Dudlicek
Goodness of milk and people continues to drive
development at Wells’ Dairy.
The folks at Wells’
Dairy know ice cream isn’t generally considered a health food, but
faced with competition from other decadent treats while a nationwide
obesity debate rages, the frozen segment really enjoys an enviable
position.
“We have not touted the overall benefits, or
lack of negatives,” says Mike Wells, president of the Le Mars,
Iowa-based company’s demand group. “If I have a choice to eat a
bowl of ice cream or a candy bar, if you really get down to the nutritional
value of a cup of ice cream or a novelty item, it’s just not a bad
food to eat, period.”
Consumers seem to agree, for that or other reasons.
Total sales of Wells’ 500-plus Blue Bunny®-branded ice cream, frozen novelty, fluid dairy and cultured
products approached $840 million last year. An increasing number of those
products have been in the better-for-you segment, in which Wells has proven
itself a leader. Whether you want fat and no sugar, sugar and no fat,
neither or both, there’s bound to be a product for you under the Blue
Bunny label.
Constant Development
The top-selling new product of the past year is an
easy guess. “It’s pretty much of a slam dunk — it’s
Carb Freedom,” says chief executive officer Gary Wells of the
company’s Splenda-sweetened line of ice cream and novelties aimed at
reduced-carbohydrate dieters.
Mike Wells elaborates on this success. “We made
a fundamental shift in sweeteners, from aspartame to Splenda, in our
better-for-you products. That switch really enhanced the quality and
texture of our products,” he says. “Carb Freedom products have
been a raging success for us. Previous to that, our better-for-you segment
— primarily reduced fat, no sugar added — has been a tremendous
success.”
Gary Wells adds: “Five years ago, you
didn’t have near the quality in these types of products. Innovation
and technology has advanced to the point where a lot of these products are
just as good as full-fat products, so you don’t feel like
you’re cheating yourself.”
And while the low-carb dieting rage may be waning,
Wells’ Dairy still sees a continuing demand for such products.
“We’ve been serving the diabetic community with our Sweet
Freedom products,” Gary Wells says of another Blue Bunny NSA line.
“The Carb Freedom products appeal to dieters. It has been leveling
off, but we see it as an ongoing niche. It’s a big enough business
that we don’t think it’s going away any time soon.”
In fact, whatever trend or consumer demand comes next,
the Wellses are confident a Blue Bunny product will be in the forefront of
that arena due to the company’s research and development agility.
“I think our ability to engineer specific
products or product profiles for specific needs of consumers is a strength
of ours,” says Dan Wells, president of strategic planning and
administration. “Our R&D center is very good at the lowfats, the
alternate sugars. Other new technologies, like ultrafiltration of milk,
will allow companies to build products designed for specific diets. It will
actually segment the category even more over time.”
The latest Blue Bunny product seems poised to
revolutionize the snacking segment: IncreDiples, a line of yogurt-based snack dips teeming with flavor, not
to mention the live, active cultures so beneficial to nutrition.
“Traditional dips are sour cream-based,”
Mike Wells explains. “When you look at fat, calories, carbohydrates,
all the things people are cutting back on to create better eating habits,
it’s a category people are steering away from if they want to eat
healthy. This allows us to put a product in the marketplace that fits the
lifestyle of the consumer who wants to continue to eat healthy but has to
have a certain amount of indulgence.”
But even the tremendous growth of the better-for-you
segment hasn’t slowed development or sales of Blue Bunny’s
traditional lines.
“I can say without fear of contradiction that
100 percent of our Carb Freedom growth is incremental. We didn’t
cannibalize any full-fat growth,” Wells says. “We grew
full-fat sales while introducing the low-carb products.”
Although Wells’ Dairy markets fluid milk
products in a limited marketing area around its fluid plants in Le Mars and
Omaha, Neb., the company sees frozen desserts and cultured products, both
of which enjoy national distribution, as its bread and butter.
The company’s largest business is in the retail
segment, Wells explains. “We’re in 36 states with branded
product down through the center of the United States, southeast, southwest
— I call it an inverted T,” he says. “From a foodservice
standpoint, we have national distribution.” The company also is
strong in vending and convenience store sales.
Aiming for national distribution in all channels,
Wells’ Dairy seeks to build upon the image of ice cream and novelties
as a fun category. “Our challenge and opportunity is to put the fun
into the category and to drive innovation to allow consumers interaction
with our products regardless of the channel — to walk away not just
being satisfied but being delighted,” Mike Wells says.
That means investing in new technology and, according
to Doug Wells, president of the supply group, “continuing to push the
envelope for innovation in all aspects of our products.”
Dan Wells concurs. “Seeing the big picture in
terms of where the marketplace is really going is something that we seem to
be very good at,” he says. “The designer products you can
engineer by ‘component-izing’ milk and using parts of milk to
either beef up protein or reduce fat or take the lactose out — those
are things that we’re going to be looking at.”
The Wellses are also quick to note they’re proud
of their quality and heritage, which dates back to 1913. The company was
founded by the Wells family and currently is owned and managed by its third
and fourth generations.
Challenges Abound
Even with such strengths, Wells’ Dairy is not
immune to market forces, whether they be commodity price volatility or
fickle consumers.
“Consumers are continually looking for more
value,” Doug Wells says. “Processors continue to try to figure
out how to meet consumers’ expectations. With more and more
segmentation going on, manufacturers have to respond quicker to meet those
expectations. The successful companies are rising to the challenge and
meeting those needs. Our customers expect more. They expect faster
responses to emerging trends. They expect better service. As a processor,
manufacturer and marketer, we’re just trying to figure out all those
needs, how to reduce our cycle time, how to better fulfill those customer
expectations and consumer needs.”
The dairy industry has a great opportunity, Mike Wells
says, to showcase the added value of its products, especially with the
scientific research linking dairy calcium to weight loss and the coming of
new trans fat labeling regulations. “I think our industry has an
opportunity for the consumer to see in a very positive way there is some
added value to our products,” he says. “You look at the battle
for share of stomach. The consumer only has so many dollars. It’s
either buy ice cream or cake or salty snacks or cookies, so it’s
really a competition for what Mom’s going to buy for her family.
It’s getting down to what are the health benefits of this product
versus that product, what makes it easy for me — novelties, portion
control — and just the overall fun the ice cream category represents.
And we’re seeing more and more yogurt consumed as a snack and a
dessert item.”
Mike Wells says industry consolidation is a challenge,
as burgeoning competitors become more of a threat to family-owned companies
like his. But Dan notes that the company took some wise strategic steps in
the last decade to make itself more competitive now and beyond.
“We did find ourselves quite lucky with the
strength of the dollar in the ’90s,” he says. “We built
our South Ice Cream Plant through the ’90s. The strength of the
dollar compared to European currencies was very favorable. Most of our
equipment comes out of Europe, so our timing was very good. Now, the dollar
has flip-flopped and weakened substantially, representing a barrier to
entry for competition. If they had to buy out of Europe right now,
they’d be paying substantially more for the same equipment that we
bought in the past.”
The family also views geography as a key asset.
“We are close to our raw-material supplies, we’ve got an
excellent labor source and we can process a finished product here in
northwest Iowa and ship it to the market,” Doug Wells says. “To
ship finished products to market is an opportunity, rather than have to
ship raw materials to major metropolitan markets, process there and then
distribute. It allows us an opportunity to define our niche, be more in
control of our destiny.”
That control helps combat shrinking margins, which
Gary Wells sees as a significant long-term challenge. “It puts a real
premium on operating efficiently and creating innovations in our operations
that will help us drive down costs and be more competitive,” he says.
“We’ve got to be the best to win that game. We’ve
developed some very good internal programs and systems to drive our true
efficiencies higher each year and get more out of the assets we
have.”
Mike Wells stresses the importance of innovation in
the face of increased category commoditization. “When you look at the
price of a half-gallon of ice cream, it’s as low as it ever has been
in the face of the highest commodities prices ever,” he says.
“With pressure from retailers, pressure from competition and from the
consumer, the ice cream category is really commoditized. Kind of like a
12-pack of Coke — you don’t buy it unless it’s on
sale.”
Wells’ Dairy is well known for its extensive
line of Disney co-branded ice cream and novelty items, and more recently
began manufacturing and marketing a line of better-for-you frozen treats
for Weight Watchers. While the new products are currently on the market,
the arrangement is the subject of litigation between Weight Watchers and a
previous licensed manufacturer.
But the association heralds even more opportunities.
“One of the beautiful things about Weight Watchers is this enormous
club with millions of people,” Dan Wells says. “Combining
Wells’ technology and innovation in good-for-you products is a
perfect fit for the Weight Watchers profile.”
Company and Community
It’s difficult to separate Wells’ Dairy
from the Le Mars community. In fact, with the company’s facilities
spread out at seven locations within the town of 9,500, you can’t go
far without seeing the Wells name.
That will change somewhat before long, as the company
is constructing a centralized campus south of Le Mars that will house
management, marketing and research teams under one roof. “We think
the central campus will greatly enhance our ability to communicate and work
together,” Gary Wells says. “We’re designing an
environment that’s going to promote team work and open communication.
We think everyone will benefit by just being more aware of everything
that’s going on, and a better overall view of the big picture and how
they can better contribute to it.”
Dan Wells elaborates. “We’ve decided to
lay out the office setting in an open atmosphere. We won’t have a lot
of private offices. That’s in an effort to promote
synchronization between people and groups, promote creativity via
simple contact with each other,” he explains. “We’ll be
in an environment where our R&D people will be relatively close to
our marketing people and engineering people. The whole idea is to create a
culture of communication and cooperation, and speed to market is a key
output.”
The Wellses have endless praise for the quality of
work force they’ve been able to attract to a part of the country they
admit might not have the bells and whistles of a big city.
“The people who have decided to come and work
for us come here because they can leave large metropolitan areas and relax
in a small-town atmosphere where the crime rates are low, education is high
and you can let your children out on the streets at night,” Dan Wells
says.
Greg Wells, senior vice president of human resources,
describes the upper Midwestern work force as engaged. “We try to
involve our employees in as many aspects of our business as we can,”
he says. “Coming from a farming community, these people have skills
that might not be available in an urban environment.”
The company has no shortage of executive talent
either, Gary Wells notes. “If we’re going to be a
billion-dollar company, we need top-quality executives,” he says.
“I find it interesting that the people we’re attracting are
very much interested in working for a family company, a more stable
environment, as opposed to publicly traded companies.”
Evidence of a good working environment is the wall of
fame at the company’s visitor center, featuring long-time employees.
Average tenure at retirement exceeds 30 years.
And the closeness doesn’t end at quitting time.
“The access to leadership is very important,” Greg Wells
says. “That access can be coming into our offices, or the fact
that we go to church with our employees or our kids go to school together
and we can talk about issues away from work. That’s an important
dynamic.”
Wells’ Dairy is a firm believer in giving back
to the community, in Le Mars as well as its other marketing areas. Blue
Bunny is a big part of the town’s Ice Cream Days, an annual summer
festival. The company is a big supporter of the YMCA and promotes family
physical fitness programs. Continuing its interest in wellness, the company
is involved with the Juvenile Diabetes Foundation, Children’s Miracle
Network and the American Heart Association.
Employees are encouraged to get involved with local
schools, says public relations manager Lesley Bartholomew.
“They’re given time away from work to go read to a class or put
our expertise in front of high school students as partners in
education,” she says.
In addition, Wells family members sit on various local
and state boards, and the company is a sponsor of Students in Free
Enterprise (SIFE), a program that helps college students develop business
skills. “We see it as good corporate responsibility,” Greg
Wells says, “to give back to those communities who’ve helped
make us what we are today.”
Into the Future
With a combination of talented management,
innovations, quality ingredients and a labor force possessing a strong work
ethic and small-town family values, the future appears to hold nothing but
good things for Wells’ Dairy as it approached the century mark.
Beyond flavors and formulations, innovations continue.
“We think we’re very state of the art with RFID,” Doug
Wells says. “It’s no secret Wal-Mart is looking for its top 100
suppliers to lead the industry in those efforts. We have an active RFID
program, and an RFID lab to test various concepts and continue to
meet the needs of our customers.”
For all the company has done so far, its leaders see
it continuing the same work, albeit bigger and better. “We’ll
be doing the same thing on a bigger scale,” Gary Wells says.
And it looks like the whole Wells extended family of
employees and community members will be with the company every step of the
way, continuing to foster a culture of togetherness that the Wellses say
makes their enterprise unique.
“We put our people first, try to realize they
are our most important asset, that the people who work for this company
really are going to drive our success,” Gary Wells says.
Doug Wells agrees: “That is our culture, our
philosophy — tapping into people’s experiences, their
expertise, their wisdom, to work in teams, to continue to identify
opportunities to improve ourselves, our company, our products.”
Or, as Gary so optimistically concludes, “We
have nothing but opportunities.”
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