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Misting Nozzles
MicroWhirl misting nozzles from Bete Fog Nozzle eliminate the dripping
problems and fragility of impingement nozzles and offer improved durability
in a wide range of applications, including turbine cooling, odor and dust
control, humidification, scrubbing and coating. The nozzle’s rugged,
pinless design provides outstanding atomization with spray characteristics
of a mist at low pressure and heavy fog at high pressure. Design features
include a 70 micron polypropylene filter and Viton“ O-ring seal,
cone-shaped fog spray pattern, and flow rates of 0.009 to 0.151 gpm.
MicroWhirl nozzles are available in either 303 or 316 stainless steel, with
an optional safety wire hole. — Bete Fog
Nozzle Inc., 50 Greenfield St., Greenfield, Mass., 01301, phone: (413)
772-0846, fax: (413) 772-6729, e-mail: sales@bete.com, Web site:
www.bete.com
Whey Microparticulation
Tetra Pak has developed the Tetra Therm MicroPart to
microparticulate whey proteins in an industrial way. The unequalled
knowledge and experience of Tetra Pak is leveraged through an innovative,
patented process. Microparticulated whey proteins behave like fat and can
be used as fat substitution in the production of various dairy products
such as cheese, desserts, yogurt and ice cream. The application of
microparticulated proteins is expected to further boost the expanding
low-fat dairy product segment. Substantial yield improvements can be
expected as well on most cheese manufacturing processes. The Tetra Therm
MicroPart module uses diluted WPC-powder or WPC-retentate to produce the
microparticulated whey protein. Microparticulation through the Tetra
Therm MicroPart has significant benefits: whey valorization through
microparticulation creates a high degree of added value; and the
improvement of low-fat cheese quality — Tetra Pak Inc., 101 Corporate Woods Parkway, Vernon Hills, Ill., 60061,
phone: (847) 955-6000, fax: (847) 955-6500, Web site:
www.tetrapakprocessing.com
Waterproof Casing
Hanna’s HI 99161’s waterproof casing
provides excellent protection from water and humidity, typically present in
the food industry. HI 99161 is supplied with the FC 202D pH electrode with
built-in temperature sensor, specially designed for use in the food sector.
This electrode features a rugged, easy to clean, Kynar® body that tapers to a
strong conic tip ideal for semisolids applications such as meats and
cheeses. The electrode has a free diffusion sleeve type reference junction
which prevents the typical problems of clogging in viscous liquids or
samples with high solids content such as milk or condiments. The
electrolyte used in the FC 202D electrode is free from poisonous silver
chloride, which eliminates food contamination by the electrode. HI 99161
allows automatic calibration at either NIST or standard buffer sets with
auto recognition and a stability indicator. — Hanna Instruments, 584 Park East Drive, Woonsocket, R.I., 02895, phone:
(800) 426.6287 or (401) 765-7500, fax: (401) 765-7575, Web site:
www.hannainst.com
Cap Sorter
Fogg Filler has introduced a new model of cap sorters,
the Z-24. The Z-24 cap sorter has been designed to accommodate the need for
variable speeds. As manufacturers’ need for greater control over
machinery is demanded, Fogg has designed the Z-24 cap sorter to achieve
just that. The Z-24 has been designed with 230/460 v 3-phase electrics to
allow variable speeds. The sorter will stop when the flow of bottles stops.
The speeds will be adjustable from the HMI to improve sorting performance
and minimize recirculation abuse. If a manufacture has a line with several
different bottle sizes they can preset the Z-24 for each bottle for simple
and efficient change over. This sorter has been designed with a clear
hopper to allow the operator to always know when to refill with caps and
avoid unnecessary checking. Fogg also makes a bulk cap elevator that
couples with the Z-24 flawlessly removing the need for elevated loading.
Two great features to help save the manufacture time and money. — Fogg Filler Co., 3455 John F. Donnelly Dr., Holland,
Mich., 49424, phone: (616) 786-3644, fax: (616) 786-0350, Web site:
www.foggfiller.com
Wrapper Series
Polypack has revolutionized print registration systems
by developing the unique “clear-print” (patent pending) wrapper
series. It is simpler, smaller, cheaper and composed of a patent-pending
integrated film perforation system which perforates the film before
multipacking products. Consequently, the machines are able to run film of
1mil thick and require minimum maintenance. Capable of using clear or
printed film, these shrink wrappers are compact and the changeovers are
made quickly and easily. — Polypack Inc.,
3301 Gateway Centre Blvd., Pinellas Park, Fla., 33782, phone: (727)
578-5000, fax: (727) 578-1300, e-mail: info@polypack.com , Web site:
www.polypack.com
Mixproof Valve
Tuchenhagen has introduced the first PMO Mixproof
valve to allow 24/7 non-stop production in U.S. dairy plants, resulting in
substantial productivity gains for U.S. dairy processors. Until now, PMO
regulations have not allowed the cleaning of a mix-proof valve seat while
product is present in one housing of the valve. As plant production must
stop for cleaning of the valve seats, the flexibility of operation and
productivity benefits associated with mix-proof technology has up to now
been greatly reduced. However, due to its unique patented design, the PMO
seat cleaning restriction has been lifted by the regulatory authorities for
Tuchenhagen’s new generation 24/7 PMO Valve. This new valve is the
only PMO mix-proof valve currently available which meets the regulatory
requirements under which the seat cleaning restriction can be removed. — Tuchenhagen Flow Components, 90 Evergreen
Drive, Portland, Maine, 04103, phone: (207) 797-9500, fax: (207) 878-7914,
Web site: www.tuchenhagen.com
New Model
A-B-C Packaging Machine’s new Model 101 Pick
& Place Packer/Unpacker has unique features that provide precision
control and deliver superior product handling while maximizing packaging
quality. The new model gives packagers the option to thin-wall containers
without sacrificing package performance, provides improved bottle stability
for lightweight plastic containers, reduces risk of breakage when handling
glass, and provides secure handling of heavy, industrial-sized containers.
The Model 101 provides uncasing or case packing for cans, cartons, glass or
plastic containers. The machine offers high volume in a small package,
offering a broad speed capability and a small footprint (11 feet, 7 inches
long) that allows easy installation on the packaging line. The new
servo-operated placement head is precisely controlled by PLC for smooth,
no-drop container placement ensuring maximum container integrity. All
production data is displayed in real time and reporting is automatic. — A-B-C Packaging Machine Corp., 811 Live
Oak St., Tarpon Springs, Fla., 34689, phone (800) 237-5975, fax: (727)
938-1239, Web site: www.abcpackaging.com
Laser Coder
Fifty watts of laser power that can reach 100 watts at
peak power with state-of-the-art scanning technology, the new Videojet 3410
laser coder from Videojet Technologies provides high-quality coding for
fast production lines and harsh environments. The laser prints high-quality
graphics, characters and bar codes on a wide range of packaging materials,
including certain rubbers and plastics that are traditionally difficult to
mark. Capable of letter-quality script at over 2,400 feet per minute, the
Videojet 3410 is ideal for high-speed applications in the food,
beverage, brewing and extrusion industries. — Videojet Technologies Inc., 1500 Mittel Blvd., Wood Dale, Ill., 60191,
phone: (630) 860-7300, Web site: www.videojet.com
CIP Management Module
Vigilistics® CIP Management Module enforces best practices for cleaning
equipment used in food processing. The company translates plant CIP
automation data into a detailed S-88 batch process model of the
clean-in-place circuits and processing equipment, tracking every
clean-in-place operation. Real-time analysis and notifications are used to
maintain best practices and to alert management of any anomalies, such as
incorrect operator actions, equipment malfunctions or data problems. The
resulting cleaning records are maintained in secure auditable form for
presentation to regulatory authorities. Vigilistics can notify management
within a few seconds of the event and track the potential contamination to
the exact lots that may be affected. Plant managers can take corrective
action to minimize the impact because they are aware of a problem as soon
as it happens. — Vigilistics
Inc., 23361 Madero, Mission Viejo, Calif., 92691, phone: (949) 900-8380,
fax: (949) 380-3778, Web site: www.vigilistics.com
Liquid Pre-Treatment
Ecolab has introduced its Exelerate HS, a specialized,
peroxyacid-acid based liquid pre-treatment designed to penetrate
protein-based dairy soils and speed up the cleaning process for dairy
pasteurizers and other heated process equipment. This new innovation is the
latest in the highly successful Exelerate line of products, which have been
providing customers with superior results for over seven years. The new
product also offers benefits to customers in both water and effluent
surcharge savings. Because Exelerate HS is a pre-treatment program, it
replaces up to 30 percent of the alkaline detergent necessary for the wash
cycle, which helps reduce effluent surcharge and neutralization costs.
Exelerate HS’s unique formula provides cleaner, shinier surfaces by
removing the cooked-on protein soils, as well as fat and carbohydrates
found in virtually all dairy processing plants. The product is
non-corrosive to stainless steel and compatible with most sealing and
gasket materials when used at recommended concentrations. A solution of
Exelerate HS is applied prior to the caustic wash in regular circulation,
spray and soak applications. The patent-pending, acidic pH and chelating
agents work to ease soil release on hard-to-clean vessel and pipe walls by
removing mineral scale. — Ecolab Inc.,
370 N. Wabasha St., St. Paul, Minn., 55102-2233, phone: (651)293-2233, fax:
(651)293-2092, Web site: www.ecolab.com
Printing System
Squid Ink has introduced its PZ Pilot high-resolution
ink jet printing system. The PZ Pilot is an affordable solution for
printing high-quality marks on non-porous products such as PVC. Squid
Ink’s innovative PZ Pilot offers an alternative for small character
product marking applications. PZ Pilot users can print up to four lines of
text on all types of PVC. No matter what product needs to be printed,
PZ Pilot has the functionality to get the job done right. Using industry
proven shared-wall piezo technology, the Pilot offers better print quality
than competitive dot-matrix CIJ (continuous ink jet) or high-resolution
printing systems. With 128 addressable jets per print head, PZ Pilot boasts
180 dpi print resolution. The result is a system that produces razor-sharp
text, scannable bar codes, and the cleanest logos and graphics of any
industrial ink-jet printing system on the market. — Squid Ink Manufacturing Inc., 1173 Osborne Road, Spring
Lake Park, Minn., 55432, phone: (763) 795-8856, fax: (763) 795-8867, Web
site: www.squidink.com
Case Liner
OK International has introduced its redesigned
stainless steel case liner, the Superliner SL220. Enhanced controls and an
improved sequence make the machine capable of running up to 18 cycles per
minute. The machine makes bags with an adjustable length from rolls of
continuous gusseted tubing. The bag is opened and placed into a case,
crate, drum or tray with the neck cuffed over the edges, providing a
hygienic container ready for filling with a variety of food and non-food
products. Other standard features of the machine include a dual roll holder
for easy loading and changing of the rolls of film, a stainless-steel
conveyor and Allen Bradley controls with self diagnostics. — O/K International Corp., 73 Bartlett St.,
Marlborough, Mass., 01752, phone: (508) 303-8286, fax: (508) 303-8207, Web
site: www.okcorp.com
Cheese Shredder
Introduced in the United States at Process Expo 2006,
Urschel’s new USDA-approved CCX-D Cheese Shredder offers many
impressive features. From exterior to interior, the Urschel-engineered
design offers ergonomic, user-friendly features along with addressing
ever-important sanitation concerns. The exterior of the CCX-D is made of
highly polished stainless steel specifically designed to deter bacterial
growth. An attached swing-away feed hopper eases maintenance and lends to
sanitary design. Top-hinged dual panels provide efficient access to drive
parts. These panels are rigidly attached, eliminating the need for removal
from the machine. The shredder also offers an easily accessible integrated
electrical panel without adding bulk to the overall dimensions of the
machine. The machine mounts using tapped holes, so no exposed threads exist
for potential bacterial growth. — Urschel Laboratories Inc., 2503 Calumet Ave., P.O. Box 2200, Valparaiso,
Ind., 46384-2200, phone: (219) 464-4811, Web site: www.urschel.com
Linear Actuator
The Kerk Linear Actuator is designed for positioning
requirements in electronics, semiconductor, medical, packaging, assembly
equipment, automotive and other challenging applications. The Kerk Linear
Actuator is the first linear actuator to incorporate Kerk’s trademark
qualities of high precision, long life, innovative design and patented
technology in a value-priced rod-type linear actuator. The Kerk Linear
Actuator is leadscrew driven and provides an electromechanical alternative
to a pneumatic actuator, improving accuracy and motion control in packaging
industry applications. The ability to precisely move the actuator to any
position and vary the speeds within the stroke, allows for flexibility and
adjustability to accommodate the multitude of sizes, shapes and package
changes. The actuator eliminates the noise, air quality and cost associated
with pneumatics. The Kerk Linear Actuator is maintenance free and does not
require lubrication. It is reliable and provides long life even in harsh
environments. — Kerk Motion Products
Inc., 1 Kerk Drive, Hollis, N.H., 03049, (603) 465-7227, Fax: (603)
465-3598, Web site: www.kerkmotion.com
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